U.S. sales of electric vehicles have risen to over 4 percent of the overall market, up from less than 1 percent in 2011.
Tesla Inc. has remained at the forefront of this industry by combining avant-garde technological innovations with elegant designs. The company has proven that electric cars can be both durable and affordable, and they’ve shared some of their secrets so you can use them in your projects.
Keep reading to learn how the Tesla manufacturing process makes cars so powerful and efficient. You can include similar features in your next car model to help you get ahead of the competition.
Exploring Tesla Materials
Among Tesla’s many innovations is its use of a lightweight aluminum body. The material helps maximize the battery range and makes the car more energy efficient.
Designers also chose to use boron steel to reinforce critical points in the body. The boron alloy adds strength without increasing the overall weight of the vehicle.
Another significant component in Tesla vehicles is the lithium-ion battery. The company chose a lithium energy source for various purposes, including:
- Efficient acceleration
- Regenerative braking energy
- Energy Storage
The windshields are made with a proprietary Tesla Glass formula. They’re more resistant to heavy impact than most other types of glass.
Automotive plastics are present as well. For example, the seating of the Tesla Model S is vegan leather: a fusion of PVC and polyurethane. The dashboard, exterior trim, and hub caps also contain plastic materials.
The Basics of Tesla Manufacturing
The first step in building Teslas is to flatten aluminum coils using aluminum extrusion. These pieces of aluminum are then fed through a machine that forms them into panels, which are then cut to size by yet another device.
From there, the aluminum car parts are taken to the body shop. Engineers and robots reinforce the panels with steel and bond them together to make the shell of your new car.
After assembly, the shell is painted by machines. Once dry, robots and engineers work on completing everything from the inside out. Internal components, such as seats and dashboards, are installed first.
Finally, mechanics add plastic trim to your car’s exterior to keep the edges from dinging. This ensures driving puts less stress on the wheels.
Manufacturers also install plastic hubcaps. They’re a lightweight way of protecting your tires against damage caused by tiny pieces of debris.
Where to Source High-Quality Plastic Car Parts
Nova company is responsible for many of the plastic-molded Tesla parts that make these vehicles so great. We’ve supplied thousands of auto parts to manufacturers all over the world and helped them improve their cars’ performance as a result.
The cornerstone of the Tesla manufacturing process lies in the company’s unwavering dedication to using only the best quality materials. If you want to follow in their footsteps, contact Nova to source first-class plastic materials for your automotive journey.
